Order Type : Direct Hire

Position Summary Senior Process Engineer:

We are seeking a highly experienced Senior Process Engineer to lead process optimization and technical support at our fully automated coatings manufacturing facility. This role requires deep expertise in formulated chemical processes, with a strong emphasis on automation, PLC control systems, and continuous improvement methodologies. The ideal candidate will have a proven track record in scaling, troubleshooting, and enhancing high-volume, automated production systems within the coatings, adhesives, or specialty chemicals industry.

Key Responsibilities:

• Lead process engineeri?g activities for batch and continuous operations in a fully automated coatings production environment.
• Interface directly with automation and controls teams to manage and improve PLC, SCADA, and DCS systems (Allen-Bradley, Siemens, etc.).
• Monitor and analyze process data for OEE improvement, cycle time reduction, energy optimization, and product quality consistency.
• Develop and revise P&IDs, process flow diagrams, and SOPs for new and existing processes.

• Collaborate with maintenance and reliability teams to improve equipment uptime and production throughput.
• Support R&D, Production, and the Product Management team to collaborate & assist with new product development.
• Lead RCAs and corrective action plans in response to process upsets, quality issues, or downtime events.
• Ensure compliance with EHS, OSHA, EPA, and quality (ISO/TS) standards.
• Drive capital project support from concept to commissioning, including equipment selection, automation integration, and performance validation.
• Serve as a technical mentor to junior engineers and production staff.

Qualifications:

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, Process Engineering, or related field (Master's preferred).
• 1O+ years of relevant experience in process engineering in coatings, chemical manufacturing, or similar industries.
• Strong proficiency with automation systems and PLC programming/logic (Rockwell Automation, Siemens TIA Portal, or equivalent).
• Familiarity with batch control systems (ISA-88) and industrial control software.

 

• Deep understanding of pumps, mixers, tank systems, heating/cooling loops, dust collection, and environmental controls.
• Experience with statistical process control (SPC), Six Sigma, or other data-driven problem-solving tools.
• Demonstrated success leading continuous improvement or lean manufacturing initiatives.
• Strong leadership, communication, and cross-functional team skills.
• Collaborate with supply chain and operations to identify and eliminate bottlenecks in material flow and scheduling.
• Develop and deliver training for operators and production staff on new processes, equipment, and control systems.
• Act as a key contributor in strategic manufacturing decisions related to automation upgrades and system integration.
• Comfortable working in a small-to-mid-sized company where agility, initiative, and ownership are valued.

Preferred Experience:

• Work experience in a paint, coatings, resin, or adhesive manufacturing facility.
• Experience with automated materials handling systems, recipe management, and batch automation.
• Exposure to industry 4.0 technologies, including remote monitoring, predictive maintenance, and smart factory systems.

Minutemen Staffing provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state, or local laws.